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Rechargeable and Primary Battery Pack Assemblies

Rechargeable and Primary Battery Pack Assemblies
See stock battery models battery packs

GlobTek is a leader in the design, integration, and manufacture of custom battery packs and battery chargers, GlobTek provides a wide range of battery packs made from battery cells in a variety of chemistries. Popular cells for integration to battery packs are typically UL1642 and/or IEC62133-approved Lithium Ion (Li-Ion) and Lithium Polymer (Li-Po) Cells. Popular Lithium Ion cells for use in Battery pack assemblies are 21700 and 18650 sized cylindrical Lithium Ion (Li-Ion) cells or Lithium Polymer (Li-Po) Pouch type cells which come in an unlimited array of size options. Battery packs are also commonly assembled from Nickel Metal Hydride (Ni-MH) cells, Nickel Cadmium (Ni-Cd) as well as Primary battery cells made from Lithium-thionyl chloride cells (Li-SoCl2) and Lithium - Manganese Dioxide Battery (Li-MnO2). Various applications have specific power needs and system level designers should consider their requirements in specifying a battery pack. Battery packs can be assembled from cells made by internationally recognized brands or from lower cost, lesser known offshore manufacturers based on customer requirements and application demands.

Battery pack users may request or require to use Battery cells with IEC 62133 or UL1642 certification and packs with UL 2054 and or IEC 62133 certification to show compliance to use in an end product system, GlobTek has a strong competence in all associated battery cell and pack regulatory approvals. End systems users of Battery packs may also require UN38.3 and or other transportation related certifications. GlobTek maintains a staff who is certified to ship battery packs and can acquire any transportation required certifications requested.

GlobTek's extensive experience in power supply products, plastic housings, interconnects, and electronic circuitry gives the company a tremendous competitive advantage over battery assemblers who outsource many of the key processes required to build a state-of-the-art portable power source.

GlobTek’s ability to match our custom battery packs to a custom battery charger designed for each specific application also keeps our customers a step ahead of the competition. If requested, GlobTek is able to design and optimize both battery pack and battery charger during the design phase to provide the best possible performance. GlobTek offers standard external battery chargers, such as the Model Family GTM91128LIXCEL. GlobTek offers Charging cradles and docks both in standard and customer configurations, such as the Model Family GT-91126, or onboard charger inside of battery packs such as Battery pack BL2600C18654S1PG2646

It's important to note that the purchaser of these products (Customer) agree that it is their sole responsibility to determine suitability of the product described for their application and to take precautions for protection against any hazards attendant to the handling and use of the product. The purchaser of these products (Customer) shall be solely responsible for determining the products’ fitness for use in their applications.

UL1642 Listing card UL1642 Listing Card Link Request Info Guidelines and cautions

Battery Cell Types


Common Features Include:

  1. High operating voltage
  2. Curved / Flexible
  3. Similar in all other ways to standard lithium polymer cells
  4. High energy density
  5. Customizable connection & housing
  6. Customizable monitoring (fuel gauge, LED, etc).
  7. Customizable protection / safety circuitry
  8. Constant Current (CC) and / or Constant Voltage (CV) Charging Method
  9. Overcharge / Overdischarge Detection and Cut-off
  10. Overcurrent Detection
  11. Multitude of Latest Chemistries

Certifications / Approvals / Safety Compliance:

BATTERY PACKS:

  • COMPLY OR ARE DESIGNED TO COMPLY WITH 2004/108/EC ELECTROMAGNETIC COMPATIBILITY INCLUDING BUT NOT LIMITED TO EN61000-6-1:2007, EN61000-6-3:2007.
  • MEET OR ARE DESIGNED TO MEET UL 2054 REQUIREMENTS TO REDUCE THE RISK OF FIRE, EXPLOSION OR INJURY ASSOCIATED WITH USE / REMOVAL OF A BATTERY FROM A PRODUCT WHICH IS TO BE TRANSPORTED, STORED OR DISCARDED
  • MEET OR ARE DESIGNED TO MEET IEC 6213 3:2012 WHICH SPECIFIES REQUIREMENTS AND TESTS FOR THE SAFE OPERATION OF PORTABLE SEALED SECONDARY CELLS AND BATTERIES UNDER INTENDED USE AND REASONABLY FORESEEABLE MISUSE.
  • IATA DANGEROUS GOODS REGULATIONS 56th EDITION

BATTERY CELLS: UL 1642 Certified

  • ROHS: Complies with EU 2002/95/EC and China SJ/T 11363-2006
  • Transportation: UN 38.3 Pending, Designed to Meet UN 38.3
  • Additional Safety Notes, Guidelines and Precautions published on GlobTek’s website:en.globtek.com/safety-cautions/

Options:

GlobTek Wall plug in AC Adapters are commonly used as power sources for intelligent battery charging solutions. Charging, monitoring and protection circuitry is optimized to work with GlobTek’s extensive family of multi-chemistry chargers, but can be modified to customers’ requirements. Constant Current output is available upon request.

Multitude of charging cradles and bays are available or can be designed to clients’ specifications.

The battery pack can be supplied with customer designated output connectors, many of which are stocked at GlobTek New Jersey USA, Münster Germany, and Suzhou China locations

Made in USA or Made in China options available. Local China to China delivery is available upon request.

Applications / Warranty:

This family of high-technology rechargeable battery packs is suitable for most wearable applications to power portable products, including consumer or medical / health sector devices, including monitoring, data collection, security, wireless phones and other miniature communication equipment and are a perfect complement to GlobTek-manufactured power source for rapid Li-Po, Li-Ion or any other chemistry battery charging.

GlobTek offers a 5-year warranty on workmanship and electrical components assembly on all new battery pack products excluding the battery cells themselves which are covered by the Manufacturer's original warranty at their published warranty period. For GlobTek brand cells, GlobTek provides a 12-month warranty for Li-Ion batteries. The warranty period is based upon the expectation that the battery will deliver 80% of its initial capacity after 300 cycles at low to moderate power loads. High power loads may cause a battery to reach 80% of initial capacity in less than the 12-month warranty period. Li-Ion batteries will continue to operate below the 80% capacity threshold; however, the capacity (run time) delivered between charges will continue to decrease.

Company:

GlobTek is a power systems solutions provider with design and manufacturing facilities in the USA and China and sales offices in Germany, France, and the UK. Offering a line of power supplies, energy systems, PoEs, LED drivers, power cords, battery packs and many other power-related products and services for applications from gym equipment to medical systems, GlobTek can also develop and create custom power solutions for just about any application.

IEC62133 certified batteries

Model numberCell ChemistryBattery Pack Voltage VBattery Pack Capacity mAhBattery Pack Dimensions MMHas NTC ThermistorHas Fuel GaugeHas Built-in Charger CircuitryConfigurationCell typeCell shapeCell Dimensions MMConnector
BL2600C1865004S1PxxxLithium Ion14.82600135 x 37.5 x 26.0NoBQ40Z50-R2Yes4S1PICR18650-26Cylindrical18 x 65 x 00Per Customer Spec
BL2600C1865004S1PG1Lithium Ion14.8260066 x 73.5 x 28.5NoBQ20Z95Yes4S1PICR18650-26Cylindrical18 x 65 x 00JST XAP-05V-1
BL2600C18654S1PG2646Lithium Ion14.8260076.0 x 67.0 x 27.0NoBQ40Z50Yes4S1PICR18650-26Cylindrical18 x 65 x 00JST XAP-05V-1
BL2600C1865003S1PGQGLithium Ion11.1260055.5 x 66.0 x 23.0NoNoYes3S1PICR18650-26Cylindrical18 x 65 x 00Molex 6-pin P/N: 43025-0608
BL2600C18650H3S1PGQGLi-Ion Polymer11.1260058 x 75 x 2510KBQ40Z50-R2Yes3S1PUS18650VTC5ACylindrical18 x 65 x 00MOLEX 43025-0608
Call or email for Stock Modified and Customized solutions available with no or low minimum quantities
BL1200F7034452S1PQANLi-Ion Polymer7.4120015 x 35 x 46NoNoNo2S1PGP703445Rectangular7.5 x 34 x 40TBD
BL1800P0639602S1PPLBLi-Ion Prismatic7.4180014 x 43.5 x 6010KNoNo2S1PGP633960Rectangular60.0 x 42.0 x 6.0JST XHP-4PIN
BL3600F4634462S4PH6GLi-Ion Polymer7.43600126.3 x 36.8 x 20.9510KBQ27542No2S4PUF463450FRectangular4.45 x 33.85 x 49.6AMP 5787526-1
BL0105F2635161S1PCATLi-Ion Polymer3.71052.8 x 16.5 x 37NoNoNo1S1PGP261635Rectangular2.80 x 16.50 x 37.00Hirose DF65-3S-1.7C
BL0750F5030481S1PCMCLi-Ion Polymer3.770050.5 x 30.5 x 5.3NoNoNo1S1PGP503048Rectangular50.5 x 30.5 x 5.3MOLEX 5025780300
Call or email for Stock Modified and Customized solutions available with no or low minimum quantities
BL0800F5424651S1PSXHLi-Ion Polymer3.78006 x 24 x 7110KBQ27542No1S1PATL 542465Rectangular5.3 x 23.6 x 64.7MOLEX 51021-0500
BL1200P4054481S1PCACLi-Ion Polymer3.7105053.0 x 48.0 x 410KNoNo1S1PGP404852Rectangular4.0 x 48 x 53None (Stripped and Tinned)
BL1200F7240401S1PCANLi-Ion Polymer3.7120041 x 40 x 7.5NoNoNo1S1PGP724040Rectangular35 x 40 x 7.5TBD
BL2200F6034501S2PxxxLi-Ion Prismatic3.7220053 x 34 x 13NoNoNo1S2PGP603450Rectangular50.0 x 34.0 x 6.0Per Customer Spec
BL2200F6034501S2PPMLLi-Ion Prismatic3.7220056.0 x 35.0 x 13.0NoNoNo1S2PGP603450Rectangular50.0 x 34.0 x 6.0MOLEX 43025-0200
Call or email for Stock Modified and Customized solutions available with no or low minimum quantities
BL2200F6034501S2PZMLLi-Ion Prismatic3.7220056.0 x 35.0 x 13.3NoNoNo1S2PGP603450Rectangular50.0 x 34.0 x 6.0MOLEX 43025-0200
BL2200F6034501S2PZALLi-Ion Polymer3.7220053.0 x 34.5 x 13.0NoNoNo1S2PGP603450Rectangular50.0 x 34.0 x 6.0Per Customer Spec
BL2200F6034501S2PPNKLithium Ion3.7220056 x 35 x 13.310KNoNo1S2PGP603450Rectangular50.0 x 34.0 x 6.0Molex 51021-0300
BL3000F9031781S1PCRVLi-Ion Polymer3.7300078 x 31 x 8.710KNoNo1S1PGP903178Rectangular78 x 31 x 8.7Samtec ASD-203184-02
BL2600C1865001S2PRMKLithium Ion3.7520074.0 x 38.0 x 23.0NoNoNo1S2PICR18650-26Cylindrical18 x 65 x 00Molex 2-pin P/N: 43025-0200
Call or email for Stock Modified and Customized solutions available with no or low minimum quantities
BL2600C1865001S2PRMSLithium Ion3.7520067.0 x 38.5 x 23.0NoNoNo1S2PICR18650-26Cylindrical18 x 65 x 00Molex P/N 22-01-2027
BL1880F6835661S5PX9MLi-Ion Polymer3.79400185.5 x 69.5 x 7.910KBQ27200No1S5P683566Rectangular6.8 x 35 x 66Molex 9P Header: 53015-0910
BL2600C1865001S2PRMLLithium Ion3.63520075.0 x 38.0 x 23.0NoNoNo1S2PICR18650-26Cylindrical18 x 65 x 00Molex 2-pin P/N: 43025-0200
BL2600C1865001S2PZMLLithium Ion3.63520069.0 x 38.0 x 23.0NoNoNo1S2PICR18650-26Cylindrical18 x 65 x 00Molex 2-pin P/N: 43025-0200
BL7800C1865001S3PAVCLithium Ion3.63780020 x 56 x 68.5100KNoNo1S3PICR18650-26Cylindrical18 x 65 x 00TE P/N 3-640428-4
Call or email for Stock Modified and Customized solutions available with no or low minimum quantities
BX1200F1040461S1PC2NLiFePO43.2120047 x 41.50 x 10.7NoNoNo1S1PGP104046Rectangular42 x 41.0 x 10.7Molex P/N 0874390200

Battery Formulation Performance


Cell Type Vdc Recharges Watts/Liter Price Ratio Issues
NiMH 1.2 500 to 1,000 300 100% None
NiCd 1.2 300 to 500 134 80% Memory, disposal
Li-Ion 3.6 300 to 400 287 200% Safety/fire, disposal

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